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Ring die pellet machine
- Production capacity： 1-15t/h
- Applicable materials： All kinds of grass and straw, wood chips, rice husks, peanut shells, bamboo chips, palm fibers, etc.
- Applications： Feed mill, etc.
Classification:
Tel：
Introduction
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Granulator is also called granulator, granulator, etc. There are two types of flat-mode pellet machines and ring-type pellet machines. The ring-molded pellet machines are divided into gear-driven pellet machines (CPM) and belt-driven pellet machines (UMT) from the transmission structure.
1. The main components of the flat die granulator are a flat round steel die and a set (2-4) of freely rotating pressing rollers with grooves. The raw material falls into the gap between the pressing rollers from top to bottom, is pressed into the die hole by the rotating pressing roller, extrudes a long cylindrical object from the bottom of the die hole, and is cut into pellets by a cutter. There are three transmission modes: drive roller, drive flat die and double drive. The flat die granulator is characterized by simple structure, easy manufacture and low cost, and is suitable for pressing fibrous raw materials. However, the linear speed (circumferential speed) of the inner and outer diameters of the flat die is not equal during pelletizing, and it is concerned that the raw materials on the die are subjected to centrifugal forces of different sizes, so that the load on the working surface is uneven. Therefore, the diameter of the flat die should not be too large, otherwise it will affect the uniformity of the finished product.
2. Ring die granulator and its working principle The ring die is a porous cylindrical cylinder, which is rotated by transmission. There are 2-4 free-rotating or driven auto-rotating rollers with grooves in the cylinder. The raw material enters the mold, that is, the rotating pressure roller is pressed into the workshop, embedded in the mold hole, extruded from the outer wall of the ring, and cut into cylindrical particles by the cutter
The main feature of the ring die granulator is that the linear speeds of the ring die and the pressing roller are equal everywhere. No extra friction,
All the pressure is used for granulation, so the efficiency is high. The ring die granulator is further divided into the difference between the ring die granulator and the vertical ring die In the mold, the vertical ring mold is placed flat, with the mouth facing upward, and directly enters the pelletizing mold from top to bottom. 2. Pressing method: The ring die is rotated by the die, the pressing wheel does not move, and rotates at high speed. The vertical ring die is that the pressure wheel rotates, and the die does not move.
-
1. The straw grazing mechanical pellet machine can produce biomass pellets based on various raw materials such as wood chips, straw, chaff, etc.;
2. The use of various molding technologies such as cold pressing molding and extrusion molding, and the oil polishing and shaping process make the biomass particles beautiful in appearance and compact in structure.
3. The straw and animal husbandry mechanical pellet machine has high output, low energy consumption, low noise, low failure, strong fatigue resistance of the machine, continuous production, economical and durable;
4. The whole machine adopts special high-quality materials and advanced connecting shaft transmission device. The key components are made of high-quality alloy steel and wear-resistant materials, and heat treatment in a German vacuum furnace is used to prolong the service life.
5-7 times.
The biomass pellet machine is a pellet fuel molding machine that uses various branches, wood, wood chips, corn stalks, straw stalks, wood bran, wood powder, sawdust and other agricultural wastes as raw materials. For use in fireplaces, boilers, biomass power plants.
Advantage 1: It adopts high-precision involute cylindrical helical gears for direct transmission, and the transmission efficiency is as high as 98%.
Advantage 2: Normalizing heat treatment after water forging of the transmission gear tooth blank improves the hardness of the tooth surface; the tooth surface is carburized, and the carburized layer is as deep as 2.4mm to enhance the wear resistance and prolong the life of the parts.
Service life; the hardened tooth surface is processed by silent fine grinding and trimming process, which makes the operation quieter and more stable.
Advantage 3: The main shaft and the conjoined hollow shaft are made of alloy structural steel imported from Germany after water forging, rough turning, heat treatment, fine turning and fine grinding. The structure is reasonable and the hardness is evenly improved.
Fatigue resistance and wear resistance of parts, providing more reliable guarantee for safe operation.
Advantage 4: The host box is made of high-quality steel, with uniform thickness and tight structure; it is carefully processed by a CNC machining center imported from Switzerland, and the machining accuracy is zero error. for normal
line to provide stronger support.
Advantage 5: The bearings and oil seals used in the transmission part are made of high-precision bearings imported from Japan and imported from the United States.
Advantage 6: The new generation of biomass pellet machine is developed and designed by Tongchuang designers, which is specially used for various biomass pelletizing. The company has its own production base, the ring die 560#
The material granulator is a more stable, reliable, safe and economical model after hundreds of tests and demonstrations in the factory, and the equipment can run continuously for a long time.
-
Gear transmission is adopted, and the transmission efficiency is high. The built-in ring die hoisting device can be pulled out and used when the ring die is replaced. The clamping mechanism of the ring die adopts a ring die with a tapered edge and is fastened by the ring die bolts connected to the rotor. On the wheel, the advantages of this method are: the ring die is fully clamped from all directions, and there is no gap. Since there is no need to use a conical collar, only a few tightening ring die bolts are required when clamping, so it is fast and accurate; The inner surface of the rotating material guide cone is provided with a plurality of spiral grooves to force the material to be evenly distributed between the pressing roller and the ring die; the ring die and the pressing roller system are equipped with an overload protection system to ensure the normal operation of the machine and prevent overloading;
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For more product details: please call 15993745555
Finished pellets
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Features
-
- Commodity name: Ring die pellet machine
- Production capacity: 1-15t/h
- Applicable materials: All kinds of grass and straw, wood chips, rice husks, peanut shells, bamboo chips, palm fibers, etc.
- Applications: Feed mill, etc.
Granulator is also called granulator, granulator, etc. There are two types of flat-mode pellet machines and ring-type pellet machines. The ring-molded pellet machines are divided into gear-driven pellet machines (CPM) and belt-driven pellet machines (UMT) from the transmission structure.
1. The main components of the flat die granulator are a flat round steel die and a set (2-4) of freely rotating pressing rollers with grooves. The raw material falls into the gap between the pressing rollers from top to bottom, is pressed into the die hole by the rotating pressing roller, extrudes a long cylindrical object from the bottom of the die hole, and is cut into pellets by a cutter. There are three transmission modes: drive roller, drive flat die and double drive. The flat die granulator is characterized by simple structure, easy manufacture and low cost, and is suitable for pressing fibrous raw materials. However, the linear speed (circumferential speed) of the inner and outer diameters of the flat die is not equal during pelletizing, and it is concerned that the raw materials on the die are subjected to centrifugal forces of different sizes, so that the load on the working surface is uneven. Therefore, the diameter of the flat die should not be too large, otherwise it will affect the uniformity of the finished product.
2. Ring die granulator and its working principle The ring die is a porous cylindrical cylinder, which is rotated by transmission. There are 2-4 free-rotating or driven auto-rotating rollers with grooves in the cylinder. The raw material enters the mold, that is, the rotating pressure roller is pressed into the workshop, embedded in the mold hole, extruded from the outer wall of the ring, and cut into cylindrical particles by the cutter
The main feature of the ring die granulator is that the linear speeds of the ring die and the pressing roller are equal everywhere. No extra friction,
All the pressure is used for granulation, so the efficiency is high. The ring die granulator is further divided into the difference between the ring die granulator and the vertical ring die In the mold, the vertical ring mold is placed flat, with the mouth facing upward, and directly enters the pelletizing mold from top to bottom. 2. Pressing method: The ring die is rotated by the die, the pressing wheel does not move, and rotates at high speed. The vertical ring die is that the pressure wheel rotates, and the die does not move.
-
1. The straw grazing mechanical pellet machine can produce biomass pellets based on various raw materials such as wood chips, straw, chaff, etc.;
2. The use of various molding technologies such as cold pressing molding and extrusion molding, and the oil polishing and shaping process make the biomass particles beautiful in appearance and compact in structure.
3. The straw and animal husbandry mechanical pellet machine has high output, low energy consumption, low noise, low failure, strong fatigue resistance of the machine, continuous production, economical and durable;
4. The whole machine adopts special high-quality materials and advanced connecting shaft transmission device. The key components are made of high-quality alloy steel and wear-resistant materials, and heat treatment in a German vacuum furnace is used to prolong the service life.
5-7 times.
The biomass pellet machine is a pellet fuel molding machine that uses various branches, wood, wood chips, corn stalks, straw stalks, wood bran, wood powder, sawdust and other agricultural wastes as raw materials. For use in fireplaces, boilers, biomass power plants.
Advantage 1: It adopts high-precision involute cylindrical helical gears for direct transmission, and the transmission efficiency is as high as 98%.
Advantage 2: Normalizing heat treatment after water forging of the transmission gear tooth blank improves the hardness of the tooth surface; the tooth surface is carburized, and the carburized layer is as deep as 2.4mm to enhance the wear resistance and prolong the life of the parts.
Service life; the hardened tooth surface is processed by silent fine grinding and trimming process, which makes the operation quieter and more stable.
Advantage 3: The main shaft and the conjoined hollow shaft are made of alloy structural steel imported from Germany after water forging, rough turning, heat treatment, fine turning and fine grinding. The structure is reasonable and the hardness is evenly improved.
Fatigue resistance and wear resistance of parts, providing more reliable guarantee for safe operation.
Advantage 4: The host box is made of high-quality steel, with uniform thickness and tight structure; it is carefully processed by a CNC machining center imported from Switzerland, and the machining accuracy is zero error. for normal
line to provide stronger support.
Advantage 5: The bearings and oil seals used in the transmission part are made of high-precision bearings imported from Japan and imported from the United States.
Advantage 6: The new generation of biomass pellet machine is developed and designed by Tongchuang designers, which is specially used for various biomass pelletizing. The company has its own production base, the ring die 560#
The material granulator is a more stable, reliable, safe and economical model after hundreds of tests and demonstrations in the factory, and the equipment can run continuously for a long time.
-
Gear transmission is adopted, and the transmission efficiency is high. The built-in ring die hoisting device can be pulled out and used when the ring die is replaced. The clamping mechanism of the ring die adopts a ring die with a tapered edge and is fastened by the ring die bolts connected to the rotor. On the wheel, the advantages of this method are: the ring die is fully clamped from all directions, and there is no gap. Since there is no need to use a conical collar, only a few tightening ring die bolts are required when clamping, so it is fast and accurate; The inner surface of the rotating material guide cone is provided with a plurality of spiral grooves to force the material to be evenly distributed between the pressing roller and the ring die; the ring die and the pressing roller system are equipped with an overload protection system to ensure the normal operation of the machine and prevent overloading;
-
For more product details: please call 15993745555
Working Principle
-
- Commodity name: Ring die pellet machine
- Production capacity: 1-15t/h
- Applicable materials: All kinds of grass and straw, wood chips, rice husks, peanut shells, bamboo chips, palm fibers, etc.
- Applications: Feed mill, etc.
Granulator is also called granulator, granulator, etc. There are two types of flat-mode pellet machines and ring-type pellet machines. The ring-molded pellet machines are divided into gear-driven pellet machines (CPM) and belt-driven pellet machines (UMT) from the transmission structure.
1. The main components of the flat die granulator are a flat round steel die and a set (2-4) of freely rotating pressing rollers with grooves. The raw material falls into the gap between the pressing rollers from top to bottom, is pressed into the die hole by the rotating pressing roller, extrudes a long cylindrical object from the bottom of the die hole, and is cut into pellets by a cutter. There are three transmission modes: drive roller, drive flat die and double drive. The flat die granulator is characterized by simple structure, easy manufacture and low cost, and is suitable for pressing fibrous raw materials. However, the linear speed (circumferential speed) of the inner and outer diameters of the flat die is not equal during pelletizing, and it is concerned that the raw materials on the die are subjected to centrifugal forces of different sizes, so that the load on the working surface is uneven. Therefore, the diameter of the flat die should not be too large, otherwise it will affect the uniformity of the finished product.
2. Ring die granulator and its working principle The ring die is a porous cylindrical cylinder, which is rotated by transmission. There are 2-4 free-rotating or driven auto-rotating rollers with grooves in the cylinder. The raw material enters the mold, that is, the rotating pressure roller is pressed into the workshop, embedded in the mold hole, extruded from the outer wall of the ring, and cut into cylindrical particles by the cutter
The main feature of the ring die granulator is that the linear speeds of the ring die and the pressing roller are equal everywhere. No extra friction,
All the pressure is used for granulation, so the efficiency is high. The ring die granulator is further divided into the difference between the ring die granulator and the vertical ring die In the mold, the vertical ring mold is placed flat, with the mouth facing upward, and directly enters the pelletizing mold from top to bottom. 2. Pressing method: The ring die is rotated by the die, the pressing wheel does not move, and rotates at high speed. The vertical ring die is that the pressure wheel rotates, and the die does not move.
-
1. The straw grazing mechanical pellet machine can produce biomass pellets based on various raw materials such as wood chips, straw, chaff, etc.;
2. The use of various molding technologies such as cold pressing molding and extrusion molding, and the oil polishing and shaping process make the biomass particles beautiful in appearance and compact in structure.
3. The straw and animal husbandry mechanical pellet machine has high output, low energy consumption, low noise, low failure, strong fatigue resistance of the machine, continuous production, economical and durable;
4. The whole machine adopts special high-quality materials and advanced connecting shaft transmission device. The key components are made of high-quality alloy steel and wear-resistant materials, and heat treatment in a German vacuum furnace is used to prolong the service life.
5-7 times.
The biomass pellet machine is a pellet fuel molding machine that uses various branches, wood, wood chips, corn stalks, straw stalks, wood bran, wood powder, sawdust and other agricultural wastes as raw materials. For use in fireplaces, boilers, biomass power plants.
Advantage 1: It adopts high-precision involute cylindrical helical gears for direct transmission, and the transmission efficiency is as high as 98%.
Advantage 2: Normalizing heat treatment after water forging of the transmission gear tooth blank improves the hardness of the tooth surface; the tooth surface is carburized, and the carburized layer is as deep as 2.4mm to enhance the wear resistance and prolong the life of the parts.
Service life; the hardened tooth surface is processed by silent fine grinding and trimming process, which makes the operation quieter and more stable.
Advantage 3: The main shaft and the conjoined hollow shaft are made of alloy structural steel imported from Germany after water forging, rough turning, heat treatment, fine turning and fine grinding. The structure is reasonable and the hardness is evenly improved.
Fatigue resistance and wear resistance of parts, providing more reliable guarantee for safe operation.
Advantage 4: The host box is made of high-quality steel, with uniform thickness and tight structure; it is carefully processed by a CNC machining center imported from Switzerland, and the machining accuracy is zero error. for normal
line to provide stronger support.
Advantage 5: The bearings and oil seals used in the transmission part are made of high-precision bearings imported from Japan and imported from the United States.
Advantage 6: The new generation of biomass pellet machine is developed and designed by Tongchuang designers, which is specially used for various biomass pelletizing. The company has its own production base, the ring die 560#
The material granulator is a more stable, reliable, safe and economical model after hundreds of tests and demonstrations in the factory, and the equipment can run continuously for a long time.
-
Gear transmission is adopted, and the transmission efficiency is high. The built-in ring die hoisting device can be pulled out and used when the ring die is replaced. The clamping mechanism of the ring die adopts a ring die with a tapered edge and is fastened by the ring die bolts connected to the rotor. On the wheel, the advantages of this method are: the ring die is fully clamped from all directions, and there is no gap. Since there is no need to use a conical collar, only a few tightening ring die bolts are required when clamping, so it is fast and accurate; The inner surface of the rotating material guide cone is provided with a plurality of spiral grooves to force the material to be evenly distributed between the pressing roller and the ring die; the ring die and the pressing roller system are equipped with an overload protection system to ensure the normal operation of the machine and prevent overloading;
-
For more product details: please call 15993745555
Technical parameters
-
- Commodity name: Ring die pellet machine
- Production capacity: 1-15t/h
- Applicable materials: All kinds of grass and straw, wood chips, rice husks, peanut shells, bamboo chips, palm fibers, etc.
- Applications: Feed mill, etc.
Granulator is also called granulator, granulator, etc. There are two types of flat-mode pellet machines and ring-type pellet machines. The ring-molded pellet machines are divided into gear-driven pellet machines (CPM) and belt-driven pellet machines (UMT) from the transmission structure.
1. The main components of the flat die granulator are a flat round steel die and a set (2-4) of freely rotating pressing rollers with grooves. The raw material falls into the gap between the pressing rollers from top to bottom, is pressed into the die hole by the rotating pressing roller, extrudes a long cylindrical object from the bottom of the die hole, and is cut into pellets by a cutter. There are three transmission modes: drive roller, drive flat die and double drive. The flat die granulator is characterized by simple structure, easy manufacture and low cost, and is suitable for pressing fibrous raw materials. However, the linear speed (circumferential speed) of the inner and outer diameters of the flat die is not equal during pelletizing, and it is concerned that the raw materials on the die are subjected to centrifugal forces of different sizes, so that the load on the working surface is uneven. Therefore, the diameter of the flat die should not be too large, otherwise it will affect the uniformity of the finished product.
2. Ring die granulator and its working principle The ring die is a porous cylindrical cylinder, which is rotated by transmission. There are 2-4 free-rotating or driven auto-rotating rollers with grooves in the cylinder. The raw material enters the mold, that is, the rotating pressure roller is pressed into the workshop, embedded in the mold hole, extruded from the outer wall of the ring, and cut into cylindrical particles by the cutter
The main feature of the ring die granulator is that the linear speeds of the ring die and the pressing roller are equal everywhere. No extra friction,
All the pressure is used for granulation, so the efficiency is high. The ring die granulator is further divided into the difference between the ring die granulator and the vertical ring die In the mold, the vertical ring mold is placed flat, with the mouth facing upward, and directly enters the pelletizing mold from top to bottom. 2. Pressing method: The ring die is rotated by the die, the pressing wheel does not move, and rotates at high speed. The vertical ring die is that the pressure wheel rotates, and the die does not move.
-
1. The straw grazing mechanical pellet machine can produce biomass pellets based on various raw materials such as wood chips, straw, chaff, etc.;
2. The use of various molding technologies such as cold pressing molding and extrusion molding, and the oil polishing and shaping process make the biomass particles beautiful in appearance and compact in structure.
3. The straw and animal husbandry mechanical pellet machine has high output, low energy consumption, low noise, low failure, strong fatigue resistance of the machine, continuous production, economical and durable;
4. The whole machine adopts special high-quality materials and advanced connecting shaft transmission device. The key components are made of high-quality alloy steel and wear-resistant materials, and heat treatment in a German vacuum furnace is used to prolong the service life.
5-7 times.
The biomass pellet machine is a pellet fuel molding machine that uses various branches, wood, wood chips, corn stalks, straw stalks, wood bran, wood powder, sawdust and other agricultural wastes as raw materials. For use in fireplaces, boilers, biomass power plants.
Advantage 1: It adopts high-precision involute cylindrical helical gears for direct transmission, and the transmission efficiency is as high as 98%.
Advantage 2: Normalizing heat treatment after water forging of the transmission gear tooth blank improves the hardness of the tooth surface; the tooth surface is carburized, and the carburized layer is as deep as 2.4mm to enhance the wear resistance and prolong the life of the parts.
Service life; the hardened tooth surface is processed by silent fine grinding and trimming process, which makes the operation quieter and more stable.
Advantage 3: The main shaft and the conjoined hollow shaft are made of alloy structural steel imported from Germany after water forging, rough turning, heat treatment, fine turning and fine grinding. The structure is reasonable and the hardness is evenly improved.
Fatigue resistance and wear resistance of parts, providing more reliable guarantee for safe operation.
Advantage 4: The host box is made of high-quality steel, with uniform thickness and tight structure; it is carefully processed by a CNC machining center imported from Switzerland, and the machining accuracy is zero error. for normal
line to provide stronger support.
Advantage 5: The bearings and oil seals used in the transmission part are made of high-precision bearings imported from Japan and imported from the United States.
Advantage 6: The new generation of biomass pellet machine is developed and designed by Tongchuang designers, which is specially used for various biomass pelletizing. The company has its own production base, the ring die 560#
The material granulator is a more stable, reliable, safe and economical model after hundreds of tests and demonstrations in the factory, and the equipment can run continuously for a long time.
-
Gear transmission is adopted, and the transmission efficiency is high. The built-in ring die hoisting device can be pulled out and used when the ring die is replaced. The clamping mechanism of the ring die adopts a ring die with a tapered edge and is fastened by the ring die bolts connected to the rotor. On the wheel, the advantages of this method are: the ring die is fully clamped from all directions, and there is no gap. Since there is no need to use a conical collar, only a few tightening ring die bolts are required when clamping, so it is fast and accurate; The inner surface of the rotating material guide cone is provided with a plurality of spiral grooves to force the material to be evenly distributed between the pressing roller and the ring die; the ring die and the pressing roller system are equipped with an overload protection system to ensure the normal operation of the machine and prevent overloading;
-
For more product details: please call 15993745555
Tel：
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